This repair and service manual covers Yamaha YZF-R6 sportbikes, 1999-2004. Table of Contents QUICK REFERENCE DATA CHAPTER ONE: GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage. CHAPTER TWO: TROUBLESHOOTING Engine operating requirements / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system (carbureted models) / Fuel system (fuel injected models) / Fuel pump / Electrical testing / Electrical troubleshooting / Cooling system circuit / Steering and suspension / Brake system. CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP Cylinder numbering and firing order / Maintenance intervals / Tune-up / Ignition timing inspection (carbureted models) / Valve clearance / Spark plugs / Engine oil / Engine oil pressure / Throttle body synchronization / Idle speed adjustment / Fuel line inspection / Fuel filter / Emission control systems / Exhaust gas volume adjustment (Europe and Australia fuel injected models) / Exhaust system inspection / Control cable lubrication / Throttle cables / Choke cable inspection (carbureted models) / Clutch cable free play / Shift pedal height / Battery / Cooling system / Tires and wheels / Front suspension / Front suspension inspection / Front fork adjustments / Steering head bearings / Rear suspension inspection / Shock absorber adjustments / Drive chain / Brake system / General lubrication / Fastener inspection. CHAPTER FOUR: ENGINE TOP-END Servicing engine in the frame / Cylinder head cover / Camshaft / Cam sprocket / Cam chain tensioner / Cam chain guides / Cam chain / Cylinder head / Valve lifters and shims / Valve components. CHAPTER FIVE: ENGINE LOWER-END Engine / Timing rotor cover / Timing rotor / Alternator cover / Flywheel and starter gears / Starter clutch / Oil pan / Oil pump / Crankcase / Crankshaft / Connecting rods / Piston and piston rings / Engine break-in. CHAPTER SIX: CLUTCH Clutch cover / Clutch release mechanism / Clutch / Clutch cable replacement. CHAPTER SEVEN: TRANSMISSION and SHIFT MECHANISM Shift rod and shift lever / Engine sprocket cover / Engine sprocket / Shift pedal / footrest bracket / External shift mechanism / Internal shift mechanism / Transmission. CHAPTER EIGHT: AIR and FUEL, EMISSIONS and EXHAUST SYSTEMS�CARBURETED MODELS Fuel tank / Fuel valve / Fuel sender / Fuel filter / Fuel pump / Fuel sender and fuel level indicator light / Air filter housing / Carburetor / Carburetor overhaul / Carburetor adjustments / Throttle position sensor / Throttle cable replacement / Choke cable replacement / Heat shield / Radiator cover / Air induction system (AIS) / Evaporative emission control system (California models) / Exhaust system. CHAPTER NINE: AIR and FUEL, EMISSIONS and EXHAUST SYSTEMS�FUEL INJECTED MODELS Fuel injection system precautions / Hose and wiring harness identification / Depressurizing the fuel system / Fuel tank / Fuel pump / Fuel injection relay / Fuel sender and fuel level indicator light / Air filter housing / Heat shield / Radiator cover / Throttle body assembly / Piston valve / Fuel injector / Throttle position sensor / Pressure regulator / Cylinder identification sensor / Intake air pressure sensor / Intake air temperature sensor / Atmospheric pressure sensor / Lean angle cutoff switch / Crankshaft position sensor / Throttle cable replacement / Air induction system (AIS) / Evaporative emission control system (California models) / Exhaust system / Fuel injection diagnostic system. CHAPTER TEN: ELECTRICAL SYSTEM Electrical

• Share on Facebook
• Share on Twitter
• Share on Google+
• Pin It