This manual is your complete guide to all aspects of Volkswagen Beetle restoration including chassis, body, engine, suspension, steering, brakes, electrical equipment, interior and exterior trim. Inside You'll Find... Coverage for all VW Beetle models, from 1953 to 2003. Step-by-step instructions. Around 700 color photographs. Expert advice on buying a Beetle. How to make replacement panels. How to weld. How to use filler and how to paint. Table of Contents: Acknowledgements, Introduction, Using this Book & Safety. Chapter 1. Buying a Beetle: Restoration/Reshelling Cars / The Workhorse / Restored Cars / Convertibles / "Lookers" / Bajas / Where to Look / Who to Buy From / Specialist Dealers / Classic Car Auctions / General Car Auctions / How Much to Pay / Assessing Bodywork / Underneath / Mechanical Examination / Mechanical/Electrical / Inside the Car / Outside the Car / Test Drive / The Final Analysis / A Caveat / When you Have Bought Your Beetle / Inspection / Under the Car / Rear of the Car / Engine Compartment / General / Interior / First Service / And Finally... . Chaper 2. Mechanical Restoration & Repair: Workplace and Tools / Safety / Avoiding Trouble / Engine Tests and Removal / Height Restriction / Engine Strip, Inspection and Rebuild / Inspection / Crankshaft Grinding / Rebuild / Pistons and Cylinders / Cylinder Heads: Refit / Cylinder Heads: Repair / Rocker Gear / Valve Guides / Modifications / Head Overhaul / Lapping Valves / Rebuild Continued / Fuel Pump / Tinware / Topcoat Paints / Engine Electrics / Coil and Condenser / Distributor / HT Components / C/B (Contact Breaker) Points / Rotor Arm / Timing / Static Timing / Dynamic Timing / Dwell Angle / Vacuum Advance / Engine Won't Start / Diagnostics / Is there a Spark? / Low Tension Circuit / High Tension Circuit / HT Leads, Distributor Cap, Plugs / Fuel / Running In / The Fuel System / Fuel Tank / Fuel Tank Sender Unit / Fuel Lines / Carburetor / Specifications / Inlet Manifold / Clutch / Clutch Fork Shaft / Clutch Spares / Clutch Fork Shaft Rebuild / Gearbox (Transaxle) Removal and Refitting / Swing Axle Cars / Diagonal Arm Suspension Cars / Gearbox / Brakes - Overview / Rear Brakes / Front Brakes (Drum) / Front Brakes (Disc) / Master Cylinder / Bleeding the Brakes / Suspension/Steering / Front Suspension - Torsion Bar / Beam Axle / Front Suspension - McPherson Strut Type / Rear Suspension / Swing Arm Suspension / Diagonal Arm Suspension / Wheel Bearings / Steering / Steering Wheel and Column / General Electrical System - Overview / Restoration and Electrics / Battery / Lights / Fuses / Windscreen Wiper Rocker Replacement / Rocker Removal / Refit / Starter Motor / Generator / Voltage Regulator / Heat Exchangers and Exhaust / Heating System / Final Setting Up / Carburation / Transmission / Brakes. Chaper 3. Bodywork and Trim Restoration: Premises, Tools, Skills and Equipment / Welding Equipment / Using a MIG Welder / First Steps with a MIG / Other Tools and Equipment / Use and Abuse of Body Filler / Using Body Filler / Panel Beating / Panel Repairs / Rust Proofing / Restoration - Car Condition / Paint and Underseal / Seat Removal / Seat Repair / Rear Seat / Front Seats / Fixed Glass Removal / Window Aperture Repairs / Windscreen Refit / Headliner Removal / Headliner Replacement / Door Removal / Door Strip Down / Door Panel Repair / Door Rebuild / Wing Removal / Wing Repair / Wing Replacement / Running Boards / Bodyshell Welded Repair / Rear Inner Wing / Rear Bumper Mounts / Front-End - Overview / Luggage Bay Lid Removal/Replacement / Flitch Replacement / Flitch Repair Panels / Spare Wheel Well / Removal of Bodyshell from Chassis / Floor Pan Repair/Replacement / Floor Pan Repair / Combined Floor Pan Halves/Heater

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