If you own a small marine diesel engine that you depend on�at least occasionally�this book was written for you. Nigel Calder, a diesel mechanic of many years experience, a good writer, and perceptive teacher, has written a guide that is clear, logical, and acutally interesting. A boatowner born with a monkey wrench in his hand will find Marine Diesel Engines useful and agreeable; a mechanical illiterate will find it a godsend. Here, in nine extensively illustrated chapters is everything you need to keep you diesel engine running cleanly and efficiently�saving you a world of frustration, discomfort, and even peril, not to mention time-and-a-half weekend mechanics charges. Table of Contents: List of Troubleshooting Charts / Preface to the Second Edition / Introduction. One. Principles of Operation Compression Ignition / Converting Heat to Power / Expansion and Cooling / Gasoline Engines / Cost and Power-to-Weight / Types of Diesels / The Crankshaft / Valves and Timing / Cylinders and Other Parts. Two. Details of Operation Section One: The Air Supply: The Oxygen Supply; Volumetric Efficiency; Naturally Aspirated Engines; Superchargers and Turbochargers; Intercoolers and Aftercoolers / Section Two: Combustion: The Importance of Turbulence; Injector Spray Patterns; Techniques for Creating Turbulence / Section Three: Fuel Injection: Jerk Pumps; Distributor Pumps; Common Rail Systems; Injectors; Lift Pumps / Section Four: Governors: Simple Governors; Vacuum Governors / Section Five: Keeping Things Cool: Raw-Water Cooling; Heat Exchanger Cooling; Keel Cooling; Wet and Dry Exhausts; Two-Cycle Engines. Three. Cleanliness Is Next to Godliness Clean Air / Clean Fuel / Clean Oil / Changing Filters / A Clean Engine. Four. Troubleshooting, Part One: Failure to Start Section One: Failure to Crank; Water in the Engine; Starter Motor Circuits; Inertia and Pre-Engaged Starters; Battery Testing; Circuit Tests; Motor and Solenoid Diassembly, Inspection, and Repair; Flywheel Ring Gear / Section Two: Failure to Fire: An Unobstructed Airflow / Ignition Temperatures: Cold-Start Devices; Compression; Cranking Speed / Fuel Problems: Check the Obvious; Solenoid Valve; Fuel Filters; Bleeding (Purging) a Fuel System; Persistent Air in the Fuel Supply; Lift Pump (Feed Pump) Failure; Very Cold Weather; Serious Fuel Supply Problems; Starting Fluid and WD 40. Five. Troubleshooting, Part Two: Overheating, Smoke, Knocks, and Other Problems Overheating; Smoke; Knocks; Misfiring Cylinders; Seizure; Poor Pick-up; Sticking or Bent Valve Stems; Engine Runaway; High Exhaust Back Pressure; High Crankcase Pressure; Water in the Crankcase; Low Oil Pressure; Rising Oil Level; High Oil Consumption; Inadequate Turbocharger Performance; Problems with Engine Instrumentation. Six. Maintenance and Repair Procedures, Part One The Cooling System; Flexible Impeller Pumps; The Exhaust System; Governors; Fuel Injection Pumps; Injectors; Electrical Equipment; Gaskets; Winterizing. Seven. Maintenance and Repair Procedures, Part Two: Decarbonizing Preparatory Steps; Cylinder Head Removal; Valves; Cylinders; Piston Removal; Piston Rings; Piston Pin Bearings; Connecting Rod Bearings; Replacing Pistons; Replacing Cylinder Heads; Replacing Push Rods and Rockers; Retiming an Engine; Valve Clearances, 4-Cycle Engines; Valve Clearances, 2-Cycle Engines; Accessory Equipment. Eight. Marine Transmissions Planetary Transmissions; Two-Shaft Transmissions; Shaft Brakes; Maintenance; Clutch Adjustments on Manual Transmissions; Clutches on Hydraulic and Two-Shaft Transmissions; Overheating; Water in the Transmission; Loss of the Transmission Oil; Control Cables; Replacing an Output Shaft Seal; V-drives; Inboard/Outboards. Nine. Engine Selection and Installation Section One: Engine Selection: Matching an Engine to Its Load; How Much Horsepower Do You Need? BHP, SHP, and Auxiliary Equipment: Power-to-Weight Ratio / Section Two: The Power Train Slip: Cavitation; Propeller Selection / Section Three: Mounting the Prope
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